Vibration Analysis Services

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Vibration Analysis Service is the primary diagnostic tool for most mechanical systems. Machinery Vibration Diagnosis and Analysis involves a systematic study right from the present condition of vibrations of the machine, diagnosis of the problem areas and suggestive rectifications / repairs. This maintains optimum operating conditions and efficiency of critical plant systems. We at iAdept perform a detailed stock taking and sequencing process before the start of the condition-monitoring program using the latest instruments / tools from the most trusted brands of industry. The plan for data collection, follows thereafter.

The Process:

• All the machines are physically checked,
• Measuring points are identified,
• Time interval between two measurements is fixed (this depends on the criticality of the machine)
• Vibration Measuring parameters are decided (velocity, acceleration and displacement).
• Vibration measurements are recorded and provided to the user.
• A detailed frequency analysis is performed
• The exact cause of vibration is identified and corrective action is suggested for exceptional points. If Machine Imbalance is concluded to be the cause of increased Vibration levels, On-site Dynamic Balancing of rotor is performed without dismantling the rotor from the assembly.
• Numerous causes of vibration in machines that could be diagnosed using vibration analysis by our team include
• Unbalance or misalignment.
• Mechanical looseness,
• Bad drive belts or chains,
• Bad bearings (anti friction type),
• Hydraulic forces,
• Bent shafts,
• Electromagnetic forces,
• Aerodynamic forces,
• Resonance, worn, damaged or eccentric gears and rubbing
• Another application for vibration analysis is also used as an acceptance test to verify that a machine repair was done properly. The analysis can verify whether proper maintenance was carried out on bearing or gear installation, or whether alignment or balancing was done to the required tolerances.

Additional Information:

• Pay Mode Terms: Other
• Port of Dispatch: New Delhi
• Delivery Time: 72 hrs

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We provide Wireless Machine Condition Monitoring Service or Remote Vibration Condition Monitoring Using Cloud Technology.

Unique Features:

• Automated detection of mechanical and electrical condition
• Automated monitoring of failure growth
• Automated diagnostics of failure root causes
• Automated prediction of time to failure

Technology:

• Performs continuous monitoring based on the automated on-line analysis of electrical motor parameters currents, voltages, phase angle together with
• Automatic signal processing of vibration signals and control data retrieved from PI, SCADA, DCS

Maintenance:

• Bottom Line:
• Zero unexpected equipment failures
• Greatly improved planning and scheduling
• Reduced operation losses
• Reduced spare parts inventory
• PSE's technology platform provides industry with the ability to monitor and analyzed vast amounts of data and provide information critical to operations management. (Ware)

Diagnostic:

• An analytical cloud based software framework which provides the tools for the development of applications for diversified smart objects and automatic remote internet enabled intelligent monitoring of smart objects deployed worldwide. (eReporter)

PSE's:

• A software package with features of artificial intelligence, which presents to the client via their internet website. (eExpert)
• A software package facilitating the remote interaction with an expert or by the user.

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1. login --> scroll down & click ‘How we do’
2. click --> Buy Now (make payment)
3. Upload data ---> generate pictorial defectogram.
4. Create map of likely defects. Stores file for 5 days.
5. E-mail messaging. 

1. login -->
2. Go to --> ‘How we do’
3. Buy new Make Payment
4. Upload & and store files of FFT, UFF, WAV & and CSV.
5. Provide machine-specific data
6. Wait for 2 working days
7. View or download the report
8. Report to includes overall FFT, Alarms, likely causes & recommendations

1. login -->
2. go to --> MFF
3. Make payment for SaaS using VibAnalyst & MFF
4. Upload or access your files from desktop or VibExchange databases (FFT, UFF, WAV, & CSV
5. Time waveform measurement cursor
6. FFT Plot with sideband and harmonic cursor
7. Diagnose faults: view & download reports in WORD, PDF & EXCEL)

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On Site and City Based Training on Machine Vibration, Thermography Condition Monitoring.

Machine Vibrations:

• Three-day training Programme on Basics of vibration, vibration analysis and single plane balancing. A hands-on three-day course beginners and start-up companies in the field of Vibration analysis. Includes Vibration signature analysis and related condition monitoring techniques.
• Three-day Programme on Advance Vibration Analysis. Includes some intricate analysis techniques like diagnosis of motors using MCSA, time waveform, Modal and Operating Deflection Shape analysis, sleeve bearing analysis, orbit and shaft centerline, transient analysis, order tracking, Torsional vibrations etc. Participants are expected to have sufficient basic knowledge equivalent to Three day basics programme described above.
• Integrated Programme for 5 days covering both options 2 and 3.
• Completely Computer Based training Following Category 2/3 of ISO 18436-2:2003 Syllabus and concluded with an exam inclusive of supply of one CD with one license for future revisions. This is an interactive package and is taught through direct interactions on the computer of each participant. They can see visually all vibration patterns and physical behaviour of the machines under each type of conditions. They can also create these defects as per their own perception on the models seen on the computer. Maximum No of Participants in this programme will be six.
• ASNT Level II Vibration Training Certification Course
• Programme with dynamic balancing, alignment, lubrication and resonance concepts.
• Exposure to acoustic emission, thermography, Wear Debris analysis, wear particle sizing, motor testing etc.
• Analyser features and its settings, and settings for different types of machines
• Spectrum, time waveforms, bearing faults , and phase measurements
• Diagnosis of unbalance, misalignment, bent shaft, looseness, gearbox faults, resonance, and other conditions.
• ISO Category IV Training and Certification - Coming Soon

Thermography:

• Level I thermography training course completion provides Level I Thermographer Certification and it meets SNT-TC-1A recommendations for Thermal/Infrared by the American Society for Non-Destructive Testing (ASNT).
• No experience in thermography is necessary
• Use of thermal imaging for predictive maintenance applications.
• Collecting temperature readings, correct for distances and emissivity.
• Heat transfer concepts in regards to thermal images, inspection report and software.
• Hot spots and reflections, qualitative vs. quantitative thermography.
• Closely simulate real-world infrared applications

Course Includes:

• Applications Overview, Camera Setup and Operation,
• Fundamentals, Conduction and Convection, Radiation resistance, capacitance, and Measurement process explanation
• Electrical generation and distribution system Applications, Mechanical Applications, and Building
• Applications
• Reflection, Transmission, Emission
• Safety, and more

Condition Monitoring:

• Awareness Course
• Exposure to various Machine condition monitoring technologies like
• Vibration Analysis
• Thermography
• Laser Alignment
• Lubrication and Lubricant Management
• Wear debris Analysis and particle sizing
• Ultrasonic Analysis Techniques
• Acoustic Emission Techniques
• Motor Current Signature Analysis