Vibration Monitoring System

Approx. Rs 9.5 Lakh / PieceGet Latest Price

The PlantWATCH software combined with the iTi Technologies wireless data acquisition hardware VMU provides a platform to trend, analyse and alarm early machine faults helping to prevent unscheduled downtime.

Some early fault detection examples :

• Bearing and gear wear
• Lack of Lubrication, excessive unbalance and misalignment
• Coupling, belt / sheave, electrical and resonance issues

Key advantage:

• Designed – For easy setup of multiple trend parameters
• Trend – Temperature, low mechanical vibration, medium and high vibration and lastly high frequency demodulation.
• Time waveform – For in-depth analysis PlantWATCH provides full FFT spectrum and time waveform analysis.

System Features:

• Email notifications with trend spectrum data
• Remote data acquisition, remote analysis, display and management
• Variable speed machine monitoring
• Portable setup for short term asset monitoring
• Battery powered system hence expensive power can be eliminated

Software Specialities:

PlantWATCH software provides FFT Spectrum and time waveform trending, analysis and advanced alarm capability.

• Alarm capability includes an advanced learning feature
• Ten user-configurable band alarms per sensor
• Ten user-configurable trend alarms per sensor
• Automatic alarm profile generator
• Automated e-mail notification
• Web - Internet communications

Hardware details:

VMU8, Wireless 8 Channel data acquisition device for vibration, temperature and voltage monitoring, all within a wall mountable or portable 10” x 8” waterproof NEMA 4X (CSA Class 1 2DIV) industrial enclosure.

Hardware specialities :

• 8 channel vibration sensor inputs including tachometer capability
• Built in hard-wired RS-485 communications and Ethernet capability
• Advanced signal processing and storage in onboard memory
• Wireless and wired capability on board
• Wireless distance range 300’ to 2,000’ indoors and up to 2+ miles outdoors. Expensive network cables not required.

Key competitive advantages :

• Waterproof and rugged industrial NEMA 4x enclosures.
• Standard industrial ICP, IEPE, vibration accelerometers
• Each component within the system can be replaced individually if damaged.
• Each step within the system includes wireless capability.
• Low price due to elimination of hard-wired cables

Hard-Wired Protocols :

• RS-485
• Ethernet communications.

A key advantage of hard-wiring each VMU is the increased data acquisition speed provided by wired communications cables

Key Applications:

• Mining, power generation, paper mill and other harsh manufacturing environments
• Wireless monitoring requiring
• Remote monitoring needing over web connection
• Working on Ethernet and cellular communications
• Working advanced alarm capability including an automated learning mode

Product Price :Get Latest Price

The PlantWATCH software combined with the iTi Technologies wireless data acquisition hardware VMU provides a platform to trend, analyse and alarm early machine faults helping to prevent unscheduled downtime.

Some early fault detection examples :

• Bearing and gear wear
• Lack of Lubrication, excessive unbalance and misalignment
• Coupling, belt / sheave, electrical and resonance issues

Key advantage:

• Designed – For easy setup of multiple trend parameters
• Trend – Temperature, low mechanical vibration, medium and high vibration and lastly high frequency demodulation.
• Time waveform – For in-depth analysis PlantWATCH provides full FFT spectrum and time waveform analysis.

System Features:

• Email notifications with trend spectrum data
• Remote data acquisition, remote analysis, display and management
• Variable speed machine monitoring
• Portable setup for short term asset monitoring
• Battery powered system hence expensive power can be eliminated

Software Specialities:

PlantWATCH software provides FFT Spectrum and time waveform trending, analysis and advanced alarm capability.

• Alarm capability includes an advanced learning feature
• Ten user-configurable band alarms per sensor
• Ten user-configurable trend alarms per sensor
• Automatic alarm profile generator
• Automated e-mail notification
• Web - Internet communications

Hardware details:

VMU8, Wireless 8 Channel data acquisition device for vibration, temperature and voltage monitoring, all within a wall mountable or portable 10” x 8” waterproof NEMA 4X (CSA Class 1 2DIV) industrial enclosure.

Hardware specialities :

• 8 channel vibration sensor inputs including tachometer capability
• Built in hard-wired RS-485 communications and Ethernet capability
• Advanced signal processing and storage in onboard memory
• Wireless and wired capability on board
• Wireless distance range 300’ to 2,000’ indoors and up to 2+ miles outdoors. Expensive network cables not required.

Key competitive advantages :

• Waterproof and rugged industrial NEMA 4x enclosures.
• Standard industrial ICP, IEPE, vibration accelerometers
• Each component within the system can be replaced individually if damaged.
• Each step within the system includes wireless capability.
• Low price due to elimination of hard-wired cables

Hard-Wired Protocols :

• RS-485
• Ethernet communications.

A key advantage of hard-wiring each VMU is the increased data acquisition speed provided by wired communications cables

Key Applications:

• Mining, power generation, paper mill and other harsh manufacturing environments
• Wireless monitoring requiring
• Remote monitoring needing over web connection
• Working on Ethernet and cellular communications
• Working advanced alarm capability including an automated learning mode

Product Price :Get Latest Price

• Composite predictive maintenance
• Rating and ranking possibility
• Solution oriented
• Timely and cost effective reports customization
• Online tracking and monitoring via IoT
• Offline execution

• Condition Monitoring of equipment for lower costs
• Savings on Vibration analysis services
• Just in time to Reduce production loss
• Enhancement of life of machine
• Improve machine efficieny & ROI for longer life of machines

FOR CONSULTANTS

• Allow analysis of data collected by via Kohtect,IMV,Benstone,SKF & Rockwell instruments
• Allow analysis of data of UFF,WAV,CSV formats
• Helps in reducing travels
• colloboration of clients across geographics
• Remote as well as onsite projects
• Opportunity to Pick and choose assignment
• Compatibilty to Skf, Rockwell & CSi intruments soon.

Approx. Rs 63,050 / PieceGet Latest Price

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Additional Information:

• Delivery Time: 30 Days

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On Site and City Based Training on Machine Vibration, Thermography Condition Monitoring.

Machine Vibrations:

• Three-day training Programme on Basics of vibration, vibration analysis and single plane balancing. A hands-on three-day course beginners and start-up companies in the field of Vibration analysis. Includes Vibration signature analysis and related condition monitoring techniques.
• Three-day Programme on Advance Vibration Analysis. Includes some intricate analysis techniques like diagnosis of motors using MCSA, time waveform, Modal and Operating Deflection Shape analysis, sleeve bearing analysis, orbit and shaft centerline, transient analysis, order tracking, Torsional vibrations etc. Participants are expected to have sufficient basic knowledge equivalent to Three day basics programme described above.
• Integrated Programme for 5 days covering both options 2 and 3.
• Completely Computer Based training Following Category 2/3 of ISO 18436-2:2003 Syllabus and concluded with an exam inclusive of supply of one CD with one license for future revisions. This is an interactive package and is taught through direct interactions on the computer of each participant. They can see visually all vibration patterns and physical behaviour of the machines under each type of conditions. They can also create these defects as per their own perception on the models seen on the computer. Maximum No of Participants in this programme will be six.
• ASNT Level II Vibration Training Certification Course
• Programme with dynamic balancing, alignment, lubrication and resonance concepts.
• Exposure to acoustic emission, thermography, Wear Debris analysis, wear particle sizing, motor testing etc.
• Analyser features and its settings, and settings for different types of machines
• Spectrum, time waveforms, bearing faults , and phase measurements
• Diagnosis of unbalance, misalignment, bent shaft, looseness, gearbox faults, resonance, and other conditions.
• ISO Category IV Training and Certification - Coming Soon

Thermography:

• Level I thermography training course completion provides Level I Thermographer Certification and it meets SNT-TC-1A recommendations for Thermal/Infrared by the American Society for Non-Destructive Testing (ASNT).
• No experience in thermography is necessary
• Use of thermal imaging for predictive maintenance applications.
• Collecting temperature readings, correct for distances and emissivity.
• Heat transfer concepts in regards to thermal images, inspection report and software.
• Hot spots and reflections, qualitative vs. quantitative thermography.
• Closely simulate real-world infrared applications

Course Includes:

• Applications Overview, Camera Setup and Operation,
• Fundamentals, Conduction and Convection, Radiation resistance, capacitance, and Measurement process explanation
• Electrical generation and distribution system Applications, Mechanical Applications, and Building
• Applications
• Reflection, Transmission, Emission
• Safety, and more

Condition Monitoring:

• Awareness Course
• Exposure to various Machine condition monitoring technologies like
• Vibration Analysis
• Thermography
• Laser Alignment
• Lubrication and Lubricant Management
• Wear debris Analysis and particle sizing
• Ultrasonic Analysis Techniques
• Acoustic Emission Techniques
• Motor Current Signature Analysis

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